How should you Choose Transformer Manufacturers in India?

The transformer is an electrical device that is used for amending the voltage to the place. For a number of electrical circuits, the apparatus is manufactured with a combination of alternative so that it performs well with other applications too. 

The transformers play a vital role in electrical system’s effectiveness. Thus, purchasing decisions are made on the basis of first cost. If the purchase of transformers is made according to the life cycle of its usage, then you’ll end up in saving thousands of dollars and also it help in operating fatalities over installed life of transformers. Therefore, an individual can reduce the energy rates and keep away the transformer losses by spending on the energy efficient transformers.

Different Types of Transformers

The transformers are available in a number of sizes and types. The type of transformers includes:

·         Auto Transformer

·         Step down transformer

·         Rectifier transformer

·         Isolation transformer

·         Control transformer

As there’s speedy growth in the industrial field, it has given rise to the transformers that creates diverse concerns while purchasing the transformers for long-term uses. Prior to selecting the device, an individual must look for reliable transformer manufacturers in India.

Characteristics of a reliable transformer manufacturer:

·         Skill and Expertise: By manufacturing a wide range of devices will surely add a lot of value to the manufacturer’s reputation and goodwill in the market. The skilled and experienced manufacturers has specialized engineering solutions and thus, has wider customer base. 

·         Customization Option: Most of the times it happens that the transformers do not go together with the needs of the company. Therefore, you will have to customize your device according to the load requirement. All you need to do is finding for a transformer manufacturer in India who can help you out in managing the load. 

·         Fulfill Your Expectations: After ensuring the fact about the features that should be there in the manufacturer, you should go for testing about how they can meet with your requirements. Also, look if the company delivers their product on time. Transformers play a vital role when you’re engaged in trading with the heavy-duty and powerful machines.

What are The Reasons of Failure of Transformers?

The electrical transformers are complex in nature. They require synergy of a number of systems and regular maintenance for operating the transformers at full capacity. But the question that comes up in the mind is why do the transformers sometimes fail? When we talk about determining the weak link that caused the failure in transformer isn’t easy. There are other factors too that might cause failure and that includes electrical defaults, lightning or even human error. But now as the maintenance standards have improved, thus, it can help in preventing the failures and detecting them before any damage becomes permanent in nature. 

The top transformer manufacturers in India listed the below mentioned reasons for failure of transformers which are as follows:

·         Aging of the transformers: While judging the cause of failure of the transformer, the age of is the most important factor that is listed down. If the transformer is old for more than 15 to 20 years, then the damage may be due to wear and tear. 

·         Insulation degradation: Another reason for failure of distribution transformer is the high temperature. Generally, high temperature of the transformer weakens the insulation system. The weakening of the system happens at a rapid speed and it causes overload. Overloading causes overheating and this causes the cracks in the insulation. If we conduct regular tests and maintenance, then it will help us in detecting the issue at an early stage. 

·         Moisture absorption: Next reason that can contribute towards the failure in transformer is moisture in the transformer oil. For detecting this issue, dissolved gas analysis should be performed regularly so that it can be judged out whether the oil is contaminated with gas or moisture. It further judges the type and amount of contamination and would help in determining of the type of fault.

·         Electrical or mechanical failure: Most of the times, there are damages in the parts or physical displacement of the transformer. This mostly happens due to a number of reasons and this includes normal faults and also the seismic activities. By taking early preventive and maintenance measures can help you in preventing the mechanical failures. The early diagnosis tests involve Sweet Frequency Response Testing and induced voltage testing. If the partial discharge is present at the time of voltage testing, then it shows that there is some sort of mechanical failure. 

If, you are running a business, you might visit Tesla Transformers Global Private Limited to order a high voltage, energy efficient & special transformer in India.  

Safety Measures for the Transformers

Transformers are more than a device that works not only as a power saver but also it is designed in a manner that smartly supplies the power to a number of electronic applications. As it is designed in such a manner by transformer manufacturers in India, thus it is much important that you look after the survival of this giant device. While purchasing it from the transformer manufacturers in India, it is vital that you look into its minor details. After the installation, it’s vital that you apply some of the safety measures from time to time so as to reduce the possibilities of damages in the working areas. 

This article greatly focuses on the safety measures of the transformers. Let us look at it one by one!

·         Inspect transformer timely: Inspecting the transformers on a regular basis can prevent the sudden occurrence of breakdowns. While at the time of inspection, all you need to do is to check for any pungent odor of burning, look for any loose parts, any damaged cord or connectors and so on. By going through all these safety measures will give you a satisfaction that everything is under control. Also, keep in mind that you keep the power button off while checking the transformer. 

·         Monitor the power leakage: If you want to get the 100% of the supply of power, then you need to ensure the fact that there is zero leakage of power.

·         Avoid overloading: The transformer manufacturing company in India applies a sticker on each and every transformer to show how much voltage it can bear. Thus, if you exceed the prescribed limits of voltage, then there are chances that it gets damaged. Thus, it is recommended that you do not overload it. For taking the benefit of transformers for a longer period of time, it is important that you use it at an optimized level. 

·         Keep the transformer and its component dry: For taking advantage of the transformer for a longer course of time, you need to keep the transformer and its component completely dry and free from any sort of moisture. By this, it will reduce the chances of short circuits. 

According to Tesla Transformers Global Private Limited, you need to make sure that you check the working of the transformers from time to time so that there are less chances of damage.